Static Elimination, Antistatic and Web Cleaning Systems for Manufacturing Companies.

UAB "Lipnus" is the official representative of Meech International in Lithuania and Estonia. We provide solutions for static electricity neutralization, dust removal from films and labels, ESD control and industrial air purification.

We help manufacturing companies reduce defects, dustiness, downtime and static-related problems in the printing, packaging, plastics, electronics, pharmaceutical and automotive industries.

Solutions for various industries:

In automotive manufacturing, static charges cause dust and contamination problems at various stages (from casting and vacuum forming to painting and sealing), leading to defects, production delays and increased costs. Meech Static Eliminators Ltd offers static control, air and surface cleaning solutions that neutralize charges and remove particles, ensuring a clean, quality process.

The electric vehicle boom is driving rapid growth in lithium-ion battery production, increasing competition and setting the highest quality standards. To achieve mileage and performance comparable to gasoline or diesel, manufacturers must consistently optimize every step of battery production.

The food and beverage industry is highly regulated, so quality is critical. Uncontrolled static charges attract dust and contaminants, degrade product quality, increase waste and costs, and put reputation at risk. By implementing antistatic and surface cleaning solutions, production runs without static charges and contaminants, line efficiency improves (waste is reduced by up to ~30% in some cases), equipment wear is reduced, and equipment life is extended. Meech provides these solutions across the industry, helping to ensure safety, quality, and productivity.

During the manufacturing, transportation and storage of plastic closures, contamination such as plastic particles, dust and other debris can accumulate inside the caps. These contaminants may enter the final product during the filling process, creating quality and safety risks.

Meech's Cap Closure Cleaning System effectively removes contamination from closures before the packaging or bottling stage. The system combines ionised air and vacuum extraction technology to neutralise static charges, remove particles and safely capture them within a filtration system.

Key Benefits:

  • Effective removal of plastic particles, dust and micro-contaminants from inside closures;
  • Reduced risk of product contamination;
  • Prevention of microplastics entering the final product;
  • Easy integration into existing production and filling lines;
  • No compressed air required, resulting in lower operating costs;
  • Minimal maintenance requirements;
  • Suitable for beverage, water, dairy, food and packaging industries.

Typical Applications:

  • PET bottle closures;
  • Beverage and bottled water production;
  • Alcoholic beverage manufacturing;
  • Dairy packaging;
  • Closure and plastic cap manufacturing;
  • Contract bottling and packaging operations.

The system helps manufacturers achieve higher product quality standards while supporting increasingly stringent food safety and contamination control requirements.

High static charge in pharmaceutical manufacturing causes jams, inaccurate weighing, contamination, poor blister sealing and even tablet/capsule rejection. Dust and contaminants attracted to moving surfaces lead to costly scrap. To ensure milligram-accurate doses and stable process operation, effective static charge control is essential.

ESD is a common and serious problem in the electronics industry: differently charged elements balance each other with a sudden charge transfer that can instantly damage sensitive components (e.g. integrated circuits, diodes). Therefore, it is necessary to manage ESD risks in manufacturing; Meech Static Eliminators Ltd offers industrial static charge control solutions that neutralize charges and help prevent ESD-induced failures.

In textile manufacturing, fiber manipulations (carding, baling, winding, stentering, laundry processes) generate significant static electricity, especially when working with synthetic fibers. This leads to contamination, interference and ESD risks. Meech Static Eliminators Ltd offers industrial static control and surface cleaning solutions that neutralize the charge and help prevent these problems.

Meech helps printing and finishing lines manage static and dust to ensure clean and consistent varnishing, laminating, cutting, die-cutting, foiling and web splitting. The result is less jamming and ghosting, more accurate registration, smoother films/foils, better varnish and adhesive spread and less waste.

The packaging industry serves a wide range of markets and materials, and quality and safety (especially food and pharmaceuticals) are critical. Static charges often disrupt processes and degrade performance. Meech offers static control and surface/belt cleaning solutions to address these issues.

Main risks:

  • Process control and quality failures
  • Dust attraction and contamination
  • Electrostatic discharge (ESD) is dangerous for operators

Why choose Meech technologies:

Reliability and innovation

All products are manufactured from design to assembly in Meech factories.

Wide application

One supplier offers solutions for various production areas.

Efficiency

Less downtime, better quality, optimized production process.

Common electrostatics problems in manufacturing

Static electricity in manufacturing is one of the most common electrostatic problems in the plastics, film, printing, packaging, electronics, and textile industries. Electrostatic charge occurs due to material friction, separation, winding, or rapid movement during the production process. Accumulated static electricity can lead to dust attraction, film sticking to equipment, electrostatic discharges (ESD), production defects, and electrical shocks felt by operators.

The most effective way to eliminate static electricity in production is to use ionization systems that neutralize the electrostatic charge on the surface of materials or equipment. This involves the use of antistatic bars (ionizing bars), ionizers for static electricity elimination, air knives, ionized air systems, and other electrostatic control solutions.

Properly selected antistatic solutions help reduce dust attraction in production, prevent materials from sticking to equipment, reduce the risk of electrostatic discharges, and improve product quality. Static electricity control is particularly important in printing, packaging, film, and plastic manufacturing, where even a small electrostatic charge can cause quality problems and additional production costs.

Static electricity in manufacturing is one of the most common problems in the plastics, film, printing, packaging, and electronics industries. Electrostatic charge is generated by material friction, rapid movement, winding, or separation during the manufacturing process. This can lead to dust attraction, film sticking to equipment, electrostatic discharges, and various production quality issues.

To eliminate static electricity in manufacturing, it is first important to identify the areas where electrostatic charge accumulates. Ionizers for static electricity removal, anti-static bars (ionizing bars), ionized air systems, and other electrostatic control solutions are most commonly used. These systems neutralize the electrostatic charge directly on the material surface and prevent its accumulation.

Properly selected anti-static solutions help reduce dust attraction in manufacturing, prevent electrostatic discharges, improve product quality, and reduce production waste. Static electricity removal is particularly important in printing, packaging, plastics, and electronics manufacturing companies.

Electrostatic charge accumulates on plastic because plastic materials are poor electrical conductors. When plastic rubs against other surfaces, transport rollers, conveyors, or films, static electricity is generated. The higher the production speed and the lower the air humidity, the more severe the electrostatic problems.

Static electricity in plastic manufacturing can cause numerous undesirable phenomena. The most common issues include film sticking to equipment, plastic parts sticking to molds, dust attraction during production, and electrostatic shocks felt by operators.

Electrostatic charge can not only reduce production efficiency but also degrade the quality of the final product. Therefore, antistatic bars, static eliminators, and special electrostatic control systems are often used in plastic manufacturing. These solutions neutralize the accumulated charge and help avoid problems associated with static electricity.

Film adhesion to equipment is most often a direct consequence of static electricity. As the film moves at high speed through the production line, it generates an electrostatic charge. Due to the accumulated static electricity, the film starts to attract surrounding surfaces, dust, and even other materials.

Electrostatic issues in film production are particularly common in winding, slitting, laminating, and printing processes. The accumulated electrostatic charge can cause the film to adhere to rollers, guides, or conveyors, leading to downtime and increased waste.

To solve this problem, ionizers are used to eliminate static electricity, and anti-static bars are employed to neutralize the electrostatic charge before it causes production disruptions. A properly implemented static electricity control system helps to stabilize the process, reduce waste, and improve product quality.

Dust attraction in manufacturing is most often associated with electrostatic charge. When static electricity accumulates on the surface of a material or equipment, it starts to act like a magnet, actively attracting airborne particles. For this reason, even in a clean environment, dust, surface defects, and manufacturing waste can appear.

The biggest problems arise in the printing, packaging, plastics manufacturing, pharmaceutical, and electronics industries. Dust attraction can affect lamination quality, painting processes, label production, or the assembly of sensitive electronic components.

The most effective way to reduce dust attraction is to eliminate static electricity. Antistatic solutions, static eliminators, and Web Cleaning systems are used for this purpose. These devices neutralize the electrostatic charge and remove dust from the surface before it causes quality problems.

In packaging lines, static electricity often causes films to stick together, attracts dust, and leads to unstable material movement. Electrostatic problems can affect label application, packaging quality, and overall production efficiency.

Commonly used antistatic solutions include antistatic bars, ionizers for static electricity removal, ionized air systems, and Web Cleaning equipment. These systems neutralize electrostatic charges on the surfaces of films, packaging, and labels.

Properly selected electrostatic control solutions help reduce dust attraction in production, improve label application, minimize material sticking, and ensure a smoother packaging process. The choice of solution depends on the material type, line speed, and specific electrostatic problems.

ESD control in manufacturing is essential in electronics, automation, medical equipment, and other fields where sensitive electronic components are used. ESD (electrostatic discharge) can damage components, reduce their reliability, or completely ruin a product.

Effective ESD protection includes not only equipment but also the entire work environment. Commonly used items include ESD workstations, ESD flooring, ESD clothing, grounding systems, ionizers, and electrostatic measuring devices. It is also important to comply with the requirements of the IEC 61340 standard.

ESD control in manufacturing helps reduce the risk of electronics failures, protects employees, and ensures higher product quality. Regular electrostatic measurements and properly installed ESD protection are an important part of every modern electronics factory.

Ionizers for static electricity removal are used when it is necessary to neutralize electrostatic charge on the surfaces of materials, products, or equipment. The most suitable solution depends on the production process, material type, and the electrostatic problems encountered.

Anti-static bars are most commonly used in printing, packaging, and film production lines. They effectively neutralize electrostatic charge on moving materials and help reduce dust attraction. Ionized air knives and air curtains additionally remove dust from surfaces, thus often used in conjunction with Web Cleaning systems.

Fan ionizers are most commonly used in electronics manufacturing to ensure ESD protection at workstations. Properly selected ionizers help prevent electrostatic discharges, improve production quality, and allow for effective static electricity management in manufacturing.

Contact us

Founded in 1907, Meech International is one of the world’s leading manufacturers of static control, compressed air technology and contact and non-contact belt cleaning systems. For over 50 years, Meech has specialized in industrial electrostatic control. This experience has enabled research and development to meet the changing needs of its customers. Meech pioneered the use of pulsed DC technology for static control in the industry and now has thousands of systems installed in the plastics, processing, printing and packaging industries.